Tubular sliding contact line

Model	Code	Cross-section mm²	Rated Current A	Resistance Q/km	Impedance Ω/km
SJFS-3-70/210	0810301	70	210	0.257	0.292
SJFS-3-95/270	0810302	95	270	0.189	0.213
SJFS-3-120/320	0810303	120	320	0.150	0.191
SJFS-3-150/360	0810304	150	360	0.120	0.165
SJFS-4-10/50	0810401A	10	50	1.800	1.896
SJFS-4-16/80	0810402A	16	80	1.125	1.189
SJFS-4-25/125	0810403A	25	125	0.720	0.770
SJFS-4-35/140	0810404A	35	140	0.514	0.558
SJFS-4-50/170	0810405A	50	170	0.360	0.403
SJFS-4-70/210	0810406A	70	210	0.257	0.302
SJF2S-4-10/50	0810401B	10	50	1.800	1.896
SJF2S-4-16/80	0810402B	16	80	1.125	1.189
SJF2S-4-25/125	0810403B	25	125	0.720	0.770
SJF2S-4-35/140	0810404B	35	140	0.514	0.558
SJF2S-4-50/170	0810405B	50	170	0.360	0.403
SJF2S-4-70/210	0810406B	70	210	0.257	0.302
SJF3S-4-10/50	0810401C	10	50	1.800	1.896
SJF3S-4-16/80	0810402C	16	80	1.125	1.189
SJF3S-4-25/125	0810403C	25	125	0.720	0.770
SJF2S-5-10/50	0810501A	10	50	1.800	1.896
SJF2S-5-16/80	0810502A	16	80	1.125	1.190
SJF2S-5-25/125	0810503A	25	125	0.720	0.769
SJF4S-5-10/50F	0810501B	10	50	1.800	1.896
SJF4S-5-16/80F	0810502B	16	80	1.125	1.190
SJF4S-5-25/125F	0810503A	25	125	0.720	0.770
SJF4S-5-35/140F	0810504B	35	140	0.514	0.559
SJF4S-5-50/170F	0810505B	50	170	0.360	0.403
SJF4S-5-70/210F	0810506B	70	210	0.257	0.303
SJFS-6-10/50	0810601A	10	50	1.543	1.626
SJFS-6-16/80	0810602A	16	80	0.964	1.021
SJFS-7-10/50	0810701A	10	50	1.800	1.897
SJFS-7-16/80	0810702A	16	80	1.125	1.191
SJF2S-6-10/50	0810601B	10	50	1.542	1.626
SJF2S-6-16/80	0810602B	16	80	0.964	1.021
SJF2S-6-25/125	0810603B	25	125	0.617	0.660
SJF2S-6-35/140	0810604B	35	140	0.440	0.479
SJF2S-7-10/50	0810701B	10	50	1.800	1.896
SJF2S-7-16/80	0810702B	16	80	1.125	1.190
SJF2S-7-25/125	0810703B	25	125	0.720	0.770
SJF2S-7-35/140	0810704B	35	140	0.514	0.559
SJFS-10-10/50	0811001	10	50	1.800	1.897
SJFS-10-16/80	0811002	16	80	1.125	1.192
SJFS-10-25/125	0811003	25	125	0.720	0.771
SJFS-16-10/50F	0811601	10	50	1.800	1.896
SJFS-16-16/80F	0811602	16	80	1.125	1.191

Model	Code	Cross-section mm²	Rated Current A	Resistance Q/km	Impedance Ω/km
SJFL2-4-10/50	0820401A	10	50	1.800	1.896
SJFL2-4-16/80	0820402A	16	80	1.125	1.189
SJFL2-4-25/125	0820403A	25	125	0.720	0.770
SJFL2-4-35/140	0820404A	35	140	0.514	0.558
SJFL2-4-50/170	0820405A	50	170	0.360	0.403
SJFL2-4-70/210	0820406A	70	210	0.257	0.302
SJFL2-4-95/270	0820407A	95	270	0.189	0.254
SJFL2-4-120/320	0820408A	120	320	0.150	0.219
SJFL2-4-150/360	0820409A	150	360	0.120	0.195
SJFL-5-10/50	0820401B	10	50	1.800	1.897
SJFL-5-16/80	0820402B	16	80	1.125	1.205
SJFL-5-25/125	0820403B	25	125	0.720	0.780
SJFL-5-35/140	0820404B	35	140	0.514	0.568
SJFL-5-50/170	0820405B	50	170	0.360	0.410
SJFL-5-70/210	0820406B	70	210	0.257	0.302
SJFJ-5-95/270	0820407B	95	270	0.189	0.240
SJFL-5-10/50	0820501	10	50	1.800	1.897
SJFL-5-16/80	0820502	16	80	1.125	1.205
SJFL-5-25/125	0820503	25	125	0.720	0.780
SJFL-5-35/140	0820504	35	140	0.514	0.568
SJFL-5-50/170	0820505	50	170	0.360	0.410
SJFL-5-70/210	0820506	70	210	0.257	0.302
SJFJ-5-95/270	0820507	95	270	0.189	0.240
SJFL-7-10/50F	0820701	10	50	1.800	1.896
SJFL-7-16/80F	0820702	16	80	1.125	1.190
SJFL-7-25/125F	0820703	25	125	0.720	0.770
SJEL-7-35/130F	0820704	35	140	0.514	0.559
SJFL-10-10/50F	0821001	10	50	1.800	1.898
SJFL-10-16/80F	0821002	16	80	1.125	1.193
SJFJ-10-25/125F	0821003	25	125	0.720	0.771
SJFL-16-10/50	0821601	10	50	1.800	1.898
SJFL-16-16/80	0821602	16	80	1.125	1.194

Model	Code	Dimension				Weight KG
		L	H	W	M
GXD-57	0810532	57	70	25	10	0.20
GXD-64	0810330	64	100	25	10	0.24
GXD-70	0810533	70	120	20	10	0.28
GXD-78	0810534	78	128	25	10	0.29
GXD-110	0810535	110	170	30	12	0.35

Model	Code	Dimension
		L	H	W
GGD-1	0810540	57	70	60
GGD-2	0810541	78	110	60

Model	Code	Dimension
		L	H	W
GLJ-1	0810545	57	70	63
GLJ-2	0810546	108	104	63
GLJ-3	0810645	123	126	105
GLJ-4	0810646	106	114	110

Model	Code	Dimension
		L	H	W
GZG-1	0810550	57	70	98
GZG-2	0810551	105	116	98

Model	Code	Dimension
		L	H	W
GDG-1	0810555	57	70	100
GDG-2	0810556	110	118	100

Model	Code	Dimension
		L	H	W
GDM-1	0810556	57	70	62
GDM-2	0810656	41	87	62
GDM-3	0811656	40	80	70
GDM-4	0811657	59	125	105

Model	Code	Dimension
		L	H
GBC-1	0810010	330	90
GBC-2	0810020	330	140
GBC-3	0810021	330	240
GBC-4	0810022	330	190

Model	Code	Dimension
		L	H	W
GTB-1	0810030	330	110	150

Model	Code	Dimension			Weight KG
		L	H	W
SJS-3-100	0810361	250	170	40	1.10

Model	Code	Dimension			Weight KG
		L	H	W
SJS-4-60	0810462A	150	160	36	0.72
SJS-4-150	0810463A	250	200	35	1.56

Model	Code	Dimension			Weight KG
		L	H	W
SJS-4-60	0810462B	160	150	35	0.6
SJS-4-20	0810463B	115	120	32	0.30

Model	Code	Dimension			Weight KG
		L	H	W
SJS-7-25	0810767	130	140	42	0.70

Model	Code	Dimension			Weight KG
		L	H	W
SJS-7-25	0810768	130	140	42	0.70

Model	Code	Dimension			Weight KG
		L	H	W
SJS-10-30	0811069	220	190	42	1.40

Model	Code	Dimension			Weight KG
		L	H	W
SJS-16-25	0811670	220	210	72	2.20

Model	Code	Dimension		Weight KG
		L	H
GZJ-1	0811671	300	40	0.60

Model	Code	Dimension		Weight KG
		L	H
GZJ-Ⅱ	0811672	300	38	0.30

Model	Code	Dimension		Weight KG
		L	H
GLB-1	0810081	10	10	0.30

Tubular sliding contact lines are mobile power supply devices that encapsulate conductors in insulated pipes. With their unique structural design, they have the following significant advantages in industrial scenarios:

I. Structure and Protective Advantages of Tubular Sliding Contact Lines

1. Fully enclosed insulation design

The conductor (copper or aluminum) is sealed in a high-strength insulating plastic tube (such as PVC, PE) to form a fully enclosed structure, which can effectively prevent dust, rainwater, oil stains, etc. from entering. The protection level can reach IP54 or even higher, making it suitable for harsh environments with high dust, humidity, and corrosive gases (such as mines, chemical workshops, and steel mills).

Insulated pipes also serve a physical protective function, preventing conductors from deforming due to collision or compression, and thus extending their service life.

2. Compact and lightweight in structure

The single-tube sliding contact line integrates the conductor and insulation layer, with an outer diameter typically ranging from 30 to 100mm. It occupies a small space and is suitable for scenarios with limited installation space (such as small cranes and tracks in high-rise warehouses).

Plastic pipes are light in weight, easy to handle and install, which can reduce construction difficulty and labor costs.

3. Multi-pole integrated design

A single pipe can contain 2 to 12 pole conductors (such as three-phase power supply + neutral wire + ground wire), meeting the power supply requirements of multiple circuits. Compared with single-pole sliding contact lines, it saves installation space and has a neater circuit layout.

Ii. Electrical Performance Advantages of Tubular Sliding Contact Lines

It is conductive, stable and safe

The cross-section of the conductor is circular or flat, with a smooth surface. It is in close contact with the collector (slider), and the resistance fluctuation is small during sliding, resulting in high power supply stability. It is suitable for equipment with high requirements for current continuity (such as precision machine tools and automated production lines).

The fully enclosed structure eliminates the risk of exposed conductors, preventing electric shock to personnel or short circuits by foreign objects, and is especially suitable for workshop environments with a high concentration of people.

2. Anti-interference and low energy consumption

The multi-pole conductors are compactly arranged within the same pipe, providing excellent electromagnetic shielding effect and reducing interference with surrounding electronic devices. This makes it suitable for scenarios where automatic control systems are centralized.

The conductor has low resistance and small power loss. When combined with high-quality collectors, it can further reduce contact loss and improve system energy efficiency.

3. Explosion-proof and fireproof characteristics

The insulating materials are mostly flame-retardant (such as flame-retardant PVC), which are not easy to catch fire when exposed to open flames. Moreover, the closed structure can suppress the leakage of electric sparks. If combined with explosion-proof collectors, it can be used in flammable and explosive environments (such as petrochemicals and dangerous goods storage).

Iii. Advantages of Installation and Maintenance of Tubular Sliding Contact Lines

1. Flexible and convenient installation

It supports various installation methods such as straight line, curve and fork. With the matching elbows, tees and other accessories, a complex power supply network can be easily constructed to meet the multi-angle movement requirements of equipment (such as circular production lines and rotating machinery).

It can be installed in a suspended or bracket manner, without the need for pre-embedded tracks. It can be directly fixed on the top of the factory building or beside the equipment, with a short installation period.

2. Low maintenance cost

The closed structure reduces the oxidation and wear of conductors, resulting in a low frequency of collector replacement. Daily maintenance only requires checking whether the pipe connections are loose, without the need for frequent conductor cleaning.

The modular design allows individual pipes to be replaced independently, enabling rapid fault handling and reducing equipment downtime.

3 Scalability and compatibility

The current can be expanded by parallel-connecting multiple sets of tubular sliding contact lines (such as upgrading from 200A to 600A), or by increasing the number of pipes to expand the power supply circuit.

It is compatible with various types of collectors (such as carbon brush type and roller type), and can be flexibly selected according to the operating speed of the equipment (low speed ≤30m/min, medium speed 30~60m/min).

Fourth, the tubular sliding contact line has a wide range of applicable scenarios

· Small and medium-sized lifting equipment: such as electric hoists, single-girder cranes, and suspended conveyors, are especially suitable for indoor workshop environments.

· Automated production lines: such as mobile workbenches in automotive manufacturing and electronic assembly lines, AGV trolley power supply, meeting the power supply requirements of multiple workstations and multiple circuits.

· Light industry and warehousing: Conveyor belt equipment for textile mills and food processing plants, as well as stackers and shuttle vehicles for high-rise warehouses.

· Special environmental scenarios: such as pharmaceutical workshops (with high dust-proof requirements), electroplating production lines (with anti-corrosion requirements), flour processing plants (with explosion-proof requirements).

V. Economic Advantages of Tubular Sliding Contact Lines

1. Low comprehensive cost

Compared with the cable drag chain system, the tubular sliding contact line has a lower initial investment (especially in long-distance scenarios), and does not require frequent cable replacement, significantly reducing long-term maintenance costs.

The price of aluminum conductor tubular sliding contact line is only 1/3 to 1/2 of that of copper conductor, making it suitable for small and medium-sized enterprises that are sensitive to cost.

2. Energy conservation and efficiency improvement

The low-resistance design reduces heat generation and can lower the energy consumption of cooling equipment such as air conditioners, especially showing significant advantages in high-temperature workshops.

Summary

The tubular sliding contact line, with its fully enclosed protection, multi-pole integration, convenient installation and maintenance, and strong environmental adaptability, has become an ideal power supply solution for small and medium-sized mobile devices. When making a selection, based on the current requirements (copper conductors are suitable for high currents, while aluminum conductors are suitable for medium and low currents), environmental grades (such as explosion-proof and anti-corrosion requirements), and the movement speed of the equipment, corresponding specifications of pipes and collectors can be matched to maximize the performance of the system.