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single-pole sliding contact line

Single-pole sliding contact line (also known as single-pole safety sliding contact line or single-pole power supply sliding contact line) is a system used for power supply to mobile equipment (such as cranes, electric hoists, automated production lines, etc.)。

Single-pole sliding contact lines stand out in terms of safety, durability, energy efficiency and ease of installation. They are an ideal choice for power supply to mobile devices, especially suitable for industrial environments that require stable power transmission.

  • Information
1 General View
SJD unipole safety conductor can be any combination as needed,the aluminum conductor features speedy running, hi-amperage carrying and hi-temperature resistance.The inner upper side adopts cold welding and with stainless steel strip inlaid to strengthen the corrosion and wear resistance,service life more than 10 years.The insulation housing can be inten- sified if needed.
2 Tech Data
ltemData
Breakdown Voltage20KV/min
IPIP23
Withstand Current20 times rated current,1s
Insulation Dielectric Strength3000VAC industrial frequency,1min,no breakdown and flashover
Insulation Resistance10MΩ
Working VotlageAC:660V or DC:1000V
Fire RetardanceBunsens burner,qualified,good fire-retardant
Collector Working SpeedV≤360m/min
3 Model & Spec
1. H Hot Pressed Aluminum Conductor System
single-pole sliding contact line
Tech Data
ModelCode
Cross-section
mm²
Rated Current A
Resistance
Ω/km
Impedance
Ω/km
Support Bracket
SJDL-130/150083101013015024×320.21540.2154
SJDL-160/25008310111602500.19050.2195
SJDL-198/320083101219832033×420.13330.1333
SJDL-320/50008310133205000.09520.1455
SJDL-400/63008310144006300.07620.1338
SJDL-500/80008310155008000.06090.1258
SJDL-700/1000083101670010000.04350.1184
SJDL-800/1250083101780012500.03810.0987
SJDL-1200/160008310181200160052×650.02540.0904
SJDL-1600/20000831019160020000.01900.0889
SJDL-2000/25000831020200025000.01520.0881
2. H Hot Pressed Copper Conductor System
single-pole trolley wire
Tech Data
ModelCode
Cross-section
mm²
Rated Current A
Resistance
Ω/km
Impedance
Ω/km
Support Bracket
SJDT-160/500083202116050020×260.11610.1594
SJDT-250/70008320222507000.07430.1327
SJDT-320/10000832023320100032×420.05800.1244
SJDT-400/1250083202440012500.04640.1194
SJDT-500/1600083202550016000.03720.1161
SJDT-700/2000083202670020000.02650.1132
3. H cold-being copper conductor system
single-pole sliding conductor
Tech Data
ModelCode
Cross-section
mm²
Rated Current A
Resistance
Ω/km
Impedance
Ω/km
Support Bracket
SJDT-L-38.4/150083303038.415020×260.4850.489
SJDT-L-57.6/250083303157.62500.3230.328
SJDT-L-75.6/320083303275.632032×420.2460.250
SJDT-L-140.4/5000833033140.45000.1240.128
4 Accessories
1. Hanger Clamp
single-pole sliding contact line
ModelCodeDimension
Weight
KG
LHW
XDT-108352112743400.050
XDT-208352123146550.075
XDT-308352134361600.100
XDT-408352146388760.150
2. Connection Cover
single-pole trolley wire
ModelCodeDimension
Weight
KG
LHW
LJ-1083531016060250.08
LJ-2083531124090450.20
LJ-30835312260150700.50
3. Connector
single-pole sliding conductor
ModelCodeDimension
Weight
KG
LW
DL-10835511105250.18
DL-20835512152320.30
DL-30835513170630.50
4. End Cap
single-pole sliding contact line
ModelCodeDimension
LHW
DM-10835331783542
DM-20835332705343
DM-30835333808065
5. Towing Arm
single-pole trolley wire
ModelCodeDimension
LaxaHW
BC-1083561110025×25100330
BC-2083561210025×25100410
6. Inspection Section
single-pole sliding conductor
ModelCodeDimension
LHW
JX-1083571126.513104.5
JX-208357123820161
JX-308357135720180
7. Collector(Single,or Dual Beam)
single-pole sliding contact line
ModelCodeDimension
LH
SJDA-100S083501020060
single-pole sliding conductor
ModelCodeDimension
LH
SJDA-1500835020300150
single-pole sliding conductor
ModelCodeDimension
LH
SJDA-2500835030400130
single-pole sliding contact line
ModelCodeDimension
LH
SJDA-4000835040370150
single-pole trolley wire
ModelCodeDimension
LH
SJDA-5000835050400200
8. Bracket
single-pole sliding conductor
ModelCodeDimension
LWL1
ZJI-3-8008358113704080
ZJI-3-120083581238050120
ZJI-4-8008358134504080
ZJI-4-120083581450050120
single-pole sliding contact line
ModelCodeDimension
LWL1
ZJⅡ-3-8008358204204080
ZJⅡ-3-120083582150050120
ZJⅡ-4-8008358225004080
ZJⅡ-4-120083582362050120
9. Expansion Section
single-pole trolley wire
ModelCodeDimension
PZDL-A0836101subject to conductor spec and expansion section type
PZDL-B0836102
PZDT-A0836103
5 Installation Drawing
single-pole sliding conductor


The single-pole sliding contact line is a conductive device used for powering mobile devices and has the following advantages:

I. Advantages of single-pole sliding contact line Structure Design

1 Conductor Cross-sectional area LARGE  single-pole sliding contact line usually uses a single copper or aluminum conductor, cross-sectional area can be flexibly designed according to current demand, can carry high current load (up to thousands of amperes), suitable for large lifting machinery, mining equipment and other high power scenarios.

2. The structure is simple and compact

The conductor is in a single straight line, without complex components, and occupies a small installation space. It is particularly suitable for indoor and outdoor rail transportation systems with limited space.

Lightweight design is convenient for transportation and installation, which can reduce construction costs.

3 Reliable insulation protection  The conductor is wrapped with high strength insulation material (such as PVC, PE or special engineering plastic), which has dust-proof, water-proof and corrosion-proof performance, suitable for harsh industrial environment (such as high temperature, high humidity, dusty scene).



Ii. Electrical Performance Advantages of Single-pole Sliding contact Lines

1 HIGH electrical conductivity efficiency  single-pole conductor low resistance, small electrical energy loss, stable electrical conductivity, can reduce heat and energy waste, improve system energy efficiency.

2. Excellent safety performance

The insulating shell can prevent people from directly touching the conductor and reduce the risk of electric shock.

The surface of the conductor is smooth, and the contact slider (collector) slides smoothly without generating electric sparks, making it suitable for flammable and explosive environments (explosion-proof design is required).

3 STRONG ANTI-INTERFERENCE ABILITY  Single-pole structure reduces electromagnetic interference between multi-pole conductors, suitable for power supply of precision equipment with high requirements for signal stability.



Iii. Advantages of Installation and Maintenance of Single-pole Sliding Contact Lines

1. Easy and flexible installation

It supports various layouts such as straight lines, curves, and branches, and can flexibly adjust the direction according to the equipment's running track to adapt to complex working conditions.

The modular design makes component replacement convenient. During installation, it only needs to be fixed beside the bracket or track, without the need for complex debugging.

2. Low maintenance cost

The surface of the unipolar conductor wears evenly, the replacement cycle of the collector is long, and the maintenance workload is small.

The insulating housing is detachable, facilitating regular inspection of the conductor condition. During maintenance, there is no need to disassemble the sliding contact line as a whole.

3. Strong scalability

Current expansion can be achieved by parallel connection of multiple sliding contact lines, or by adding protective devices (such as protective covers) to meet higher safety requirements.

Support integration with intelligent monitoring systems (such as the installation of temperature sensors) to monitor the operating status in real time and issue early warnings of faults.



Fourth, the single-pole sliding contact line has a wide range of applicable scenarios

Heavy industry sector: Power supply for high-current equipment such as cranes and electric flatbed trucks in steel mills, shipyards, and mines.

Warehousing and logistics: Power supply systems for mobile equipment such as stackers and AGV carts in automated stereoscopic warehouses.

Municipal engineering: Scenarios that require flexible power supply, such as metro maintenance vehicles and tunnel construction machinery.

Light industry scenarios: such as low to medium current power supply for production line conveyor belts and mobile workbenches in workshops (aluminum conductors can be selected to reduce costs).



V. Economic Advantages of Single-pole Sliding Contact Line

1 Lower Initial INVESTMENT  Compared with multi-pole sliding contact line or cable power supply system, single-pole sliding contact line is simpler in structure, more cost-effective in material cost and installation cost, especially suitable for long-distance power supply scenarios.

2 Low LONG-TERM operating cost  Low energy consumption, less maintenance FEATURE CAN reduce the electricity expenditure and labor cost of enterprises, extend the service life of equipment.


Summary

Single-pole sliding contact lines have become one of the mainstream choices for power supply of mobile devices in the industrial field due to their advantages such as high load capacity, safety and reliability, convenient installation and maintenance, and strong environmental adaptability. In practical applications, copper conductors (with excellent electrical conductivity) or aluminum conductors (with low cost) can be selected based on current requirements, environmental conditions and budget, and corresponding protective accessories can be matched to further enhance system performance.


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